Kitchen Exhaust Hood Duct Extension - A DIY Guide
Having an effective kitchen exhaust system is crucial for removing smoke, grease, odors and moisture from cooking. But many homes suffer from poor ventilation due to undersized or overly restrictive ductwork. Extending the ductwork is a DIY-friendly solution to optimize airflow and capture.
With some basic skills and proper planning, a duct extension can transform your kitchen ventilation.
When You Need a Duct Extension
Some common signs your existing kitchen ventilation needs an upgrade:
- Smoke, grease and odors linger after cooking
- Moisture buildup on surfaces from lack of airflow
- Upgrading to a more powerful stove or range
- Makeup air requirements are not being met
- Excessive duct length reducing performance
By extending the ductwork to create a shorter, smoother path, you can increase airflow and capture efficiency at the hood. DIY duct extensions are a cost-effective way to improve kitchen ventilation without a full system replacement.

Duct Extension Basics
Extending the ductwork involves joining new duct materials to the existing ducts to create a longer run from the hood to the exterior vent. This is often done through the roofline, but can also vent through walls.
Plan your project carefully to choose the right materials, calculate proper sizing, and ensure compliance with building codes. Permits are often required, so check with your local building department.
Duct Materials
Galvanized steel, stainless steel, aluminum and PVC are common duct extension materials, each with pros and cons:
- Metal ducts are rigid and efficient, but harder to install.
- Flexible aluminum is simpler to connect and route.
- PVC provides corrosion resistance at lower cost.
Avoid flexible vinyl, which can sag and reduce airflow over time. Opt for smooth, rigid materials inside the ducts for optimal performance.
Determining Duct Size
Undersized ducts are a major cause of poor kitchen ventilation. Code minimums provide a starting point, but larger diameters are ideal. Consider:
- Hood CFM rating - Higher CFMs need bigger ducts
- Shorter, straight runs need less size
- Long ducts should be oversized
- Smooth, rigid materials slightly reduce size needed
Though oversized ducts cost more initially, the air performance gains are significant. Aim for at least 7” or 8” round ducts, or equivalent rectangular.
Installation
Professional vs DIY Installation
DIY duct extensions are possible for accessible routes, but professional installation is recommended if:
- The ducts route through finished ceilings or walls
- Venting requires cutting through roofs or structural elements
- You need to upgrade electrical or gas lines
- The project involves extensive duct rerouting
Complex extensions often require contractor expertise, specialized tools and building permits. But straightforward projects can be DIYed by handy homeowners.
Installation Steps
The key steps involved in extending kitchen exhaust ductwork include:
- Map proposed duct route and measure lengths
- Cut openings for new duct sections
- Join and seal duct materials with sheet metal screws
- Extend ductwork along planned route
- Seal exterior roof or wall penetration fitting
- Reconnect range hood and test airflow
Having the right tools and materials on hand will make the process faster and easier. Be sure to follow all safety precautions.
Safety Precautions
Proper planning is crucial, as duct extensions involve electrical risks, roofing work, and modifying structural elements. Protect yourself and your home by:
- Turning off electrical and gas to work area
- Wearing safety glasses, gloves, and other PPE
- Following all building codes and permit requirements
- Using extra caution when working on ladders or at height
- Having an assistant or spotter during risky operations
By carefully following duct extension best practices, you can take on this DIY kitchen upgrade safely and effectively.
Improving Kitchen Ventilation
Extending your range hood ductwork brings significant ventilation improvements:
- Smoke, grease and odors are captured instead of spreading
- Moisture condenses inside ducts instead of your kitchen
- Makeup air requirements are more easily met
- Airflow is stronger at the hood due to less restriction
For best results, also ensure your hood fan is powerful enough for your cooking equipment and style. But improving the ducting is one of the most effective ways to transform kitchen ventilation.
With proper planning and care, a DIY duct extension can pay off with cleaner, more comfortable kitchen air for years to come. This guide covers the key steps involved, but don't hesitate to consult ducting pros if certain aspects of your project require more expertise.
Though it takes some effort, extending undersized or overly restrictive range hood ducts is one of the most rewarding DIY kitchen upgrades you can tackle. Better ventilation makes the time spent cooking in your kitchen much more enjoyable.